Troubleshooting Guide: Addressing Reduced Impact Force in Hydraulic Breakers

Introduction:
Is your hydraulic breaker experiencing diminished impact force, affecting its performance on the job site? Various factors can lead to this issue, including oil circuit leakage, insufficient control bolt stroke, oil circuit blockage, and excessive oil temperature. Understanding these causes and implementing effective solutions is crucial to restoring your hydraulic breaker's optimal functionality.

Common Causes of Reduced Impact Force:

1. Oil Circuit Leakage: Leakage in the hydraulic breaker's oil circuit can lead to a loss of pressure, resulting in reduced impact force during operation.

2. Insufficient Stroke of Control Bolt: If the stroke of the hydraulic breaker's control bolt is inadequate, it can limit the impact force generated during use.

3. Oil Circuit Blockage: Blockages in the oil circuit can impede the flow of hydraulic fluid, affecting the breaker's performance and reducing impact force.

4. Excessive Oil Temperature: Elevated oil temperatures can impact the efficiency and performance of the hydraulic breaker, leading to reduced impact force and operational issues.

Hydraulic breaker cylinder assembly

Solutions to Improve Hydraulic Breaker Performance:

1. Address Oil Circuit Leakage: Identify and repair any leaks in the hydraulic breaker's oil circuit promptly. Regularly inspect the system for leaks and ensure proper sealing to maintain optimal pressure levels.

2. Adjust Control Bolt Stroke: Verify that the control bolt stroke is set correctly to allow for full impact force generation. Adjust the stroke as needed to ensure proper functionality.

3. Clear Oil Circuit Blockages: Regularly clean and maintain the oil circuit to prevent blockages. Remove any obstructions that may hinder the flow of hydraulic fluid within the system.

4. Manage Oil Temperature: Monitor and regulate the oil temperature to prevent overheating. Implement cooling measures such as ensuring proper ventilation and using cooling systems to maintain the ideal operating temperature.

Conclusion:
By addressing these common issues and implementing the suggested solutions, you can effectively restore the impact force and overall performance of your hydraulic breaker. Regular maintenance, timely repairs, and proper monitoring of key components are essential to ensuring the efficient operation of your equipment on the job site.

Consult with our experts for further assistance in optimizing your hydraulic breaker's performance and maximizing its impact force. Trust in our expertise to keep your equipment running at its best.